熱門關鍵詞: 臺灣圓臺磨床 磨床生產廠家 精密數控磨床 雙工位立軸圓臺平面磨床
磨床的種類多、應用廣、對于加工人員也有一定的要求。很多時候我們需要加工高精度的工件,那磨床的哪些因素會影響工件加工的精度呢?今天磨床生(sheng)產(chan)廠家 勤(qin)龍磨(mo)床的小(xiao)編來(lai)帶大家看一下,讓大家對(dui)于磨(mo)床有更深的了(le)解(jie)。
1. 磨床的幾何精度
機床制造或(huo)多(duo)或(huo)少有誤差(cha)存在(zai)。這(zhe)種誤差(cha)將在(zai)工件加(jia)工時不同(tong)程度(du)反映到工件上來,而影響其工件的加(jia)工精度(du)。一般有主軸的徑向跳動(dong)(dong)和(he)軸向竄動(dong)(dong),工作(zuo)臺等(deng)運(yun)動(dong)(dong)部(bu)(bu)件移動(dong)(dong)的直線度(du),工作(zuo)部(bu)(bu)件的相互位置(zhi)誤差(cha)和(he)傳動(dong)(dong)誤差(cha)等(deng)。
砂(sha)輪(lun)主(zhu)(zhu)軸(zhou)(zhou)的(de)(de)(de)徑向(xiang)跳動和(he)軸(zhou)(zhou)向(xiang)竄動及磨(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)頭(tou)架(jia)運動誤差大,不(bu)(bu)僅(jin)影(ying)(ying)響磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)后(hou)的(de)(de)(de)工(gong)(gong)(gong)件(jian)表面(mian)(mian)(mian)粗(cu)糙(cao)度(du),還會使(shi)工(gong)(gong)(gong)件(jian)產生(sheng)圓(yuan)(yuan)度(du)和(he)端面(mian)(mian)(mian)跳動,造成(cheng)磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)過程中(zhong)(zhong)火花(hua)不(bu)(bu)均勻。工(gong)(gong)(gong)作(zuo)臺移動在垂直(zhi)(zhi)面(mian)(mian)(mian)不(bu)(bu)垂直(zhi)(zhi)時(shi),在內、外(wai)(wai)圓(yuan)(yuan)磨(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)上,影(ying)(ying)響工(gong)(gong)(gong)件(jian)母線(xian)(xian)(xian)的(de)(de)(de)直(zhi)(zhi)線(xian)(xian)(xian)性,在平(ping)面(mian)(mian)(mian)磨(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)平(ping)面(mian)(mian)(mian),造成(cheng)工(gong)(gong)(gong)件(jian)平(ping)面(mian)(mian)(mian)度(du)誤差大。外(wai)(wai)圓(yuan)(yuan)磨(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)的(de)(de)(de)砂(sha)輪(lun)主(zhu)(zhu)軸(zhou)(zhou)軸(zhou)(zhou)中(zhong)(zhong)心線(xian)(xian)(xian)和(he)內圓(yuan)(yuan)磨(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)砂(sha)輪(lun)軸(zhou)(zhou)軸(zhou)(zhou)中(zhong)(zhong)心線(xian)(xian)(xian)與工(gong)(gong)(gong)件(jian)頭(tou)架(jia)軸(zhou)(zhou)中(zhong)(zhong)心線(xian)(xian)(xian)不(bu)(bu)等高,在磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)內、外(wai)(wai)錐(zhui)體(ti)時(shi),工(gong)(gong)(gong)件(jian)母線(xian)(xian)(xian)是(shi)雙(shuang)曲線(xian)(xian)(xian)。砂(sha)輪(lun)主(zhu)(zhu)軸(zhou)(zhou)軸(zhou)(zhou)中(zhong)(zhong)心線(xian)(xian)(xian)對(dui)工(gong)(gong)(gong)作(zuo)臺移動方向(xiang)不(bu)(bu)平(ping)行,影(ying)(ying)響磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)后(hou)的(de)(de)(de)工(gong)(gong)(gong)件(jian)端面(mian)(mian)(mian)平(ping)直(zhi)(zhi)度(du)。磨(mo)(mo)(mo)(mo)(mo)(mo)床(chuang)的(de)(de)(de)傳動誤差,對(dui)螺紋磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)和(he)齒輪(lun)磨(mo)(mo)(mo)(mo)(mo)(mo)削(xue)的(de)(de)(de)加工(gong)(gong)(gong)精度(du)影(ying)(ying)響很大。
2. 磨床的剛度
它是(shi)指磨(mo)床承受(shou)外力(li)(磨(mo)削力(li))時,其部(bu)件(jian)抵(di)抗變形的(de)能(neng)力(li)。也(ye)即是(shi)在同樣的(de)磨(mo)削力(li)的(de)情況下,部(bu)件(jian)變形越小,表(biao)示剛度(du)越大。反之,部(bu)件(jian)變形大,表(biao)示此部(bu)件(jian)剛度(du)就小。這些變形的(de)大小,破壞了(le)磨(mo)床靜(jing)態的(de)原始(shi)幾何(he)精度(du),將引起工件(jian)的(de)加(jia)工誤差(cha)的(de)大小。所(suo)以剛度(du)好的(de)機(ji)床,工件(jian)的(de)加(jia)工精度(du)高。
3. 熱變形
磨床(chuang)(chuang)內部(bu)(bu)的(de)(de)(de)熱源分布不(bu)均勻,各個部(bu)(bu)位(wei)在(zai)(zai)運動中產生的(de)(de)(de)熱量多(duo)少也(ye)不(bu)同(tong)(tong),外界熱源對機床(chuang)(chuang)各部(bu)(bu)位(wei)的(de)(de)(de)影(ying)響也(ye)不(bu)一樣(yang),零部(bu)(bu)件(jian)因材料(liao)不(bu)同(tong)(tong)的(de)(de)(de)熱膨(peng)脹(zhang)系數也(ye)不(bu)相同(tong)(tong),造(zao)成(cheng)機床(chuang)(chuang)各部(bu)(bu)分不(bu)同(tong)(tong)的(de)(de)(de)微量變形(xing),使機床(chuang)(chuang)原(yuan)始幾何精度下降,而(er)影(ying)響工(gong)件(jian)的(de)(de)(de)加(jia)工(gong)精度。所(suo)以精密磨床(chuang)(chuang)最(zui)好安(an)裝在(zai)(zai)恒溫室使用,以防止溫度的(de)(de)(de)變化對機床(chuang)(chuang)和工(gong)件(jian)的(de)(de)(de)精度產生影(ying)響。
4. 磨床運動部件爬行
磨(mo)床工作(zuo)臺砂輪(lun)架(jia)等運(yun)(yun)動(dong)部件在作(zuo)微量周期進給(gei)或(huo)低速(su)連續移動(dong)時,出(chu)現運(yun)(yun)動(dong)不均勻的(de)現象,通稱為爬行。當(dang)磨(mo)床有(you)這種現象發生時,使(shi)磨(mo)削過程中的(de)進給(gei)不均勻,而(er)影響工件磨(mo)削表面粗糙(cao)度(du)。
5. 磨床的振動
磨床在磨削過程(cheng)中產生(sheng)振動,使砂輪和工件問相對位置發生(sheng)周(zhou)期性的變動,使工件表面產生(sheng)振紋,嚴重影響加工質量和精度。
以上就(jiu)是磨床(chuang)生(sheng)產廠家勤龍磨床(chuang)小(xiao)編(bian)整理的關(guan)于磨床(chuang)加工(gong)(gong)精度的相關(guan)內容,除(chu)了(le)我(wo)們上述(shu)提(ti)到的幾個(ge)影響因(yin)素之外,還有(you)使用的工(gong)(gong)藝方(fang)法等,這(zhe)些都(dou)是我(wo)們需要注意的內容。
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